CNC machining of new energy vehicle electronic control system die castings

Product Overview
Die-cast parts for EV electronic control systems are essential components within the power systems of electric vehicles. Manufactured using high-quality aluminum alloy and high-pressure die-casting technology, they offer lightweight design, high precision, and heat dissipation to meet the demands of EVs for efficient cooling and structural durability, ensuring reliable operation of the electronic control system.

Product Advantages

• Lightweight Design: Reduces overall weight, enhancing EV range and efficiency.
• Superior Heat Dissipation: The thermal conductivity of aluminum allows rapid heat dissipation, maintaining temperatures for the electronic control system.
• High Strength and Durability: Aluminum alloy resists impact and vibration, adapting to harsh operating conditions and extending product lifespan.
• Corrosion Resistance: Surface treatments prevent oxidation and corrosion, making it suitable for outdoor and complex environments.
• Precision Molding: High-pressure die casting ensures dimensional accuracy, reducing the need for additional machining.

Applications
Widely used in EV electronic control module housings, motor controller casings, and battery management system enclosures, these parts provide protection and cooling for electronic control systems, supporting stable and efficient power system operation.

Manufacturing Process

• High-Pressure Die Casting: Precisely controls dimensions and forms complex structures accurately.
• Precision Mold Design: Ensures product quality, reduces deviations, and achieves high assembly accuracy.

Basic Specifications

• Material: Aluminum alloy (e.g., AlSi9Mg, ADC12)
• Dimensions: Customizable with tolerance control at ±0.05mm
• Surface Treatments: Options include anodizing, powder coating, electrophoresis
• Thermal Performance: High thermal conductivity for effective cooling
• Protection Rating: IP67 or higher, ensuring water and dust resistance